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Zirconium steel clad plate
Available Sizes:Standard and custom sizes available upon request
Product Applications:Used in electroplating, chemical, and marine industries
Processing Technology:Explosive bonding and hot-rolled processing techniques
Quality Control and Testing: Strict testing ensures adherence to ISO9001-2000, PED, ABS standards
Product Implementation Standards:ASME, ASTM, JIS certified
Delivery:Available via sea, air, and express shipping
Packaging:Secure wooden crates for international transport
Introduction
Zirconium steel clad plates are composite materials created by bonding zirconium and steel layers. This innovative combination enhances the plate’s properties, offering superior corrosion resistance, strength, and durability compared to individual metals. These plates are widely used in industries that require robust materials capable of withstanding harsh environments, such as petrochemicals, power generation, and aerospace. Baoji JL Clad Metals Materials Co., Ltd. specializes in producing high-quality Zirconium steel clad plates, adhering to international standards and delivering reliable performance for critical applications.
Product Specifications
| Parameter | Details |
|---|---|
| Cladding Material | Zirconium (Zr702, Zr705) |
| Base Metal | Carbon Steel, Stainless Steel |
| Cladding Size | 3mm-50mm (Cladding Thickness) |
| Plate Size | 1000mm-2500mm (Width), 3000mm-12000mm (Length) |
| Cladding Technology | Explosion Bonding, Roll Bonding |
| Product Standards | GB/T, ASME/ASTM, JIS |
| Surface Treatment | Polished, Brushed, Matte |
| Application Industry | Petrochemical, Power Generation, Aerospace, etc. |
| Packaging Method | Wooden Crates, Custom Packaging |
| Delivery Cycle | 3-6 Months (Negotiable) |
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Methods of Producing Zirconium Steel Clad Plates
Zirconium steel clad plates are created by bonding zirconium with a steel substrate using several advanced manufacturing methods. These composite materials combine the exceptional corrosion resistance of zirconium with the structural strength of steel, making them an ideal choice for high-demand industries. The following are some primary techniques for producing zirconium steel clad plates:
Explosive Bonding
Explosive bonding is a high-energy technique where controlled detonations are used to bond zirconium and steel layers. The process ensures a strong, metallurgical bond that is highly resistant to stress, corrosion, and fatigue.
Material Setup: Both zirconium and steel surfaces are meticulously cleaned and prepared for bonding, ensuring maximum contact and effective fusion.
Explosion Initiation: An explosive charge is placed between the layers, and upon detonation, it generates a high-speed impact that causes the materials to fuse together.
Resulting Bond: This rapid impact creates a solid bond, capable of withstanding high pressures and extreme environments, often used in applications like nuclear reactors, heat exchangers, and corrosion-resistant piping systems.
Explosive bonding is widely used where durability and bond strength are crucial, particularly for manufacturing components that must endure extreme environmental conditions and stresses.
Roll Bonding
Roll bonding is a cold-welding method that uses high-pressure rollers to bond zirconium to steel. The process is known for producing uniform clad plates that are both strong and resistant to corrosion.
Surface Preparation: Both the zirconium and steel surfaces are thoroughly cleaned to eliminate any contaminants that could impair bonding.
High-Pressure Rolling: The materials are fed through rollers that apply significant pressure, which results in a solid, strong bond between the two layers. Multiple passes may be necessary to achieve the desired bond quality.
End Result: The process creates a durable clad plate with outstanding mechanical properties, suitable for use in industries like chemical processing and energy production.
Roll bonding is ideal for applications requiring large volumes of bonded plates with high uniformity, making it a preferred method for creating clad plates in mass production.
Hot Isostatic Pressing (HIP)
Hot Isostatic Pressing (HIP) is a bonding process that combines heat and pressure in a sealed container to create a diffusion bond between zirconium and steel. This method is known for producing high-integrity bonds that are both strong and reliable.
Assembly and Encapsulation: The zirconium and steel layers are arranged within a sealed chamber before being subjected to high temperature and pressure.
Diffusion Bonding: The process uses heat and pressure to promote atomic diffusion between the two materials, resulting in a cohesive and highly durable bond.
End Product: The bond formed is homogenous and highly resistant to corrosion, making HIP ideal for critical applications where high performance and structural integrity are required.
HIP is often employed in producing clad plates for aerospace, nuclear, and energy sectors, where failure due to material degradation or mechanical stress can be catastrophic.
Features and Benefits of Zirconium Steel Clad Plates
Exceptional Corrosion Resistance
Zirconium is renowned for its outstanding resistance to corrosion, particularly in highly acidic or corrosive environments. When combined with steel, the resulting clad plates offer unparalleled protection against aggressive substances like acids, alkalis, and seawater.
Superior Strength and Durability
Steel provides excellent mechanical strength, which complements the corrosion-resistant properties of zirconium. The result is a clad plate that can withstand high pressure, mechanical stress, and extreme temperatures, making it ideal for demanding applications.
Thermal Resistance
The combination of zirconium and steel offers excellent resistance to high temperatures. This makes zirconium steel clad plates suitable for use in industries where thermal stability is critical, such as power generation and nuclear energy.
Cost-Effective Performance
The use of zirconium as a cladding material allows for a more economical solution compared to fully zirconium components, as it combines the cost-effectiveness of steel with the corrosion-resistant properties of zirconium, providing a balance between performance and cost.
Enhanced Reliability
Zirconium steel clad plates are designed for maximum reliability in harsh conditions. Their corrosion resistance and mechanical properties ensure long-term durability, reducing the need for maintenance or replacement and improving the overall lifecycle of equipment.
Customizable
These clad plates can be produced with varying thicknesses, surface finishes, and dimensions to meet the specific needs of different industries. Whether tailored for complex equipment or large-scale applications, zirconium steel clad plates can be customized to fit a wide range of specifications.
Explosive Composite Panel Production Site
Explosion Welding Process
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Our Factory
Production Site
Hot Rolling
Main Products
Main Application Industries
OEM Service
Baoji JL Clad Metals Materials Co., Ltd. offers OEM services to meet specific customer requirements. Whether you need customized sizes, surface treatments, or specialized packaging, we provide tailored solutions to ensure your needs are met.
FAQ
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What industries benefit most from zirconium steel clad plates?
Industries that require high corrosion resistance and strength, such as petrochemicals, aerospace, and power generation, benefit the most from the products. -
What are the delivery terms?
Standard delivery cycles range from 3 to 6 months, depending on the order size and specifications. Custom delivery timelines are also available upon negotiation. -
Can I order custom sizes?
Yes, we offer customizable sizes for thickness, width, and length to suit your specific project requirements. -
How are the plates packaged for shipping?
We package the clad plates in secure wooden crates or custom packaging to ensure they arrive at your location safely.
Contact Us
For more information or to place an order of Zirconium steel clad plates , please contact us at:
- Phone: +86-917-3372918
- WhatsApp: +86 13530170059
- Email: sales@cladmet.com
- Address: FENGHUANG 4 ROAD, HIGH-TECH DISTRICT, BAOJI CITY, SHAANXI, CHINA 721013
