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Zirconium titanium clad plate
Available Sizes:Standard and custom sizes available upon request
Product Applications:Used in electroplating, chemical, and marine industries
Processing Technology:Explosive bonding and hot-rolled processing techniques
Quality Control and Testing: Strict testing ensures adherence to ISO9001-2000, PED, ABS standards
Product Implementation Standards:ASME, ASTM, JIS certified
Delivery:Available via sea, air, and express shipping
Packaging:Secure wooden crates for international transport
The Zirconium Titanium Clad Plate from Baoji JL Clad Metals Materials Co., Ltd. combines the exceptional properties of zirconium and titanium, offering superior corrosion resistance, strength, and durability. These clad plates are designed to meet the rigorous demands of various industries, including chemical, pharmaceutical, petrochemical, and nuclear power. By bonding zirconium and titanium through explosion welding (EXW), this plate provides a cost-effective solution for equipment requiring both high performance and long-lasting reliability.
Our pruduct adheres to international standards like ASME, ASTM, and GB/GBT, ensuring unmatched quality and safety for critical applications. Available in customizable sizes, it is ideal for industries that require advanced material solutions.
Product Specifications
| Parameter | Details |
|---|---|
| Cladding Material Range | Zirconium (Zr700), Titanium (Gr1, Gr2) |
| Base Metal Range | Carbon steel, stainless steel |
| Cladding Size | Customizable |
| Cladding Technology | Explosion welding (EXW) |
| Product Standards | ASME, ASTM, GB/GBT |
| Thickness | 3mm to 50mm (customizable) |
| Length | Up to 12 meters |
| Width | Up to 2 meters |
| Surface Treatment | Polished, brushed, or customized finish |
| Product Application | Chemical, Pharmaceutical, Petrochemical, Nuclear Power |
| Packaging Method | Wooden crates or steel pallets |
| Delivery Cycle | 3-6 months or negotiable |
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Manufacturing Techniques for Zirconium Titanium Clad Plates
Zirconium titanium clad plates combine the excellent corrosion resistance of zirconium with the outstanding mechanical properties of titanium, creating a composite material that excels in demanding industrial environments. Several advanced bonding methods are employed to ensure a high-quality connection between the zirconium and titanium layers. Below are the primary techniques used to produce zirconium titanium clad plates:
Explosive Bonding
Explosive bonding is a high-impact process where the zirconium and titanium layers are subjected to a controlled explosion. The intense force from the detonation results in a strong metallurgical bond between the two metals.
Material Preparation: Both the zirconium and titanium layers are thoroughly cleaned and aligned before being positioned for bonding.
Explosion Setup: An explosive material is placed between the layers, and upon detonation, the explosion rapidly forces the materials to collide at high velocities, creating a bond.
Bond Formation: This rapid impact produces a durable and robust bond between the layers, making the plate resistant to various stresses and conditions such as corrosion and high pressure.
This method is particularly useful for producing high-performance plates for applications in harsh conditions, such as reactors, heat exchangers, and aerospace systems.
Roll Bonding
Roll bonding is a cold-welding technique that uses a series of rollers to press the zirconium and titanium layers together under high pressure. The process results in a strong, continuous bond between the two materials.
Surface Preparation: Both the zirconium and titanium surfaces are meticulously cleaned to ensure that no impurities interfere with the bonding process.
Rolling Process: The layers are passed through a set of rollers where high pressure forces them to bond together. Multiple passes may be required to achieve the desired bond thickness and uniformity.
End Product: The resulting zirconium titanium clad plate offers excellent mechanical properties and corrosion resistance, making it suitable for high-demand industries such as chemical processing and marine engineering.
Roll bonding is ideal for creating large quantities of clad plates with consistent bonding quality, offering a cost-effective solution for industrial applications.
Hot Isostatic Pressing (HIP)
Hot Isostatic Pressing is a technique that involves subjecting the zirconium and titanium layers to high pressure and temperature in a sealed chamber, resulting in a diffusion bond at the atomic level.
Assembly and Sealing: The zirconium and titanium materials are arranged and sealed in a chamber before being subjected to high pressure and heat.
Bonding Process: Through the application of heat and pressure, atomic diffusion occurs between the two metals, forming a highly reliable bond.
Final Product: The process produces a homogeneous, highly durable zirconium titanium clad plate that can withstand extreme conditions, making it ideal for use in industries such as aerospace, nuclear, and chemical processing.
HIP is particularly beneficial for applications requiring high integrity and superior bonding strength.
Key Features and Advantages of Zirconium Titanium Clad Plates
Superior Corrosion Resistance
Zirconium is well-known for its exceptional resistance to corrosion, particularly in aggressive environments such as acidic and saline conditions. Combined with titanium, which also provides excellent corrosion protection, the resulting clad plates are highly resistant to degradation, making them ideal for use in the most demanding environments.
High Strength and Durability
Titanium offers outstanding mechanical properties, providing the clad plate with superior strength and the ability to withstand significant mechanical stress. This makes zirconium titanium clad plates particularly suitable for applications that involve high pressure or extreme conditions.
Thermal Stability
Both zirconium and titanium are known for their ability to maintain their structural integrity at high temperatures. This makes zirconium titanium clad plates an excellent choice for industries that require materials to perform in high-temperature environments, such as power generation and aerospace.
Customizable Designs
Zirconium titanium clad plates can be tailored to meet specific needs, including customized thicknesses, surface finishes, and other design specifications. This flexibility allows the material to be adapted to various industries and applications, making it a versatile solution for numerous engineering challenges.
Cost-Effective Solution
By combining the strength of titanium with the corrosion resistance of zirconium, the composite material offers a cost-effective alternative to using zirconium or titanium alone, reducing both production costs and the need for frequent replacements or maintenance.
Long-Lasting Performance
The durability of zirconium titanium clad plates ensures that equipment made from these materials can withstand long operational lifespans. This minimizes the need for frequent repairs or replacements, offering long-term value for industries that rely on high-performance materials.
Explosive Composite Panel Production Site
Explosion Welding Process
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Our Factory
Production Site
Hot Rolling
Main Products
Main Application Industries
OEM Service
We offer comprehensive OEM services to meet your specific needs. From custom dimensions to tailored surface finishes, our team is equipped to deliver solutions that perfectly match your project requirements. Contact us for more information on how we can support your business.
FAQ
Q1: What is the delivery time for our product?
A: Our standard delivery time is 3-6 months, but we can negotiate faster timelines depending on your project requirements.
Q2: What are the key benefits of using explosion welding for clad plates?
A: Explosion welding creates a high-strength, seamless bond between different metals, ensuring durability and resistance to harsh environmental conditions.
Q3: Can you customize the specifications for my industry?
A: Yes, we specialize in tailor-made solutions. Please contact us with your specific requirements, and we'll be happy to assist.
Q4: What standards do your products comply with?
A: Our clad plates meet ASME, ASTM, GB/GBT standards, and we have also passed international certifications like ISO9001-2000, PED, and ABS.
Contact Us
For inquiries about our Zirconium Titanium Clad Plate or to discuss your specific project requirements, please contact us:
- Tel: +86-917-3372918
- WhatsApp: +8613530170059
- Email: sales@cladmet.com
- Address: FENGHUANG 4 ROAD, HIGH-TECH DISTRICT, BAOJI CITY, SHAANXI, CHINA 721013
