Nickel alloy steel clad plate

Substrate and Cover Materials:Substrate: Copper, Cover: Titanium
Available Sizes:Standard and custom sizes available upon request
Product Applications:Used in electroplating, chemical, and marine industries
Processing Technology:Explosive bonding and hot-rolled processing techniques
Quality Control and Testing: Strict testing ensures adherence to ISO9001-2000, PED, ABS standards
Product Implementation Standards:ASME, ASTM, JIS certified
Delivery:Available via sea, air, and express shipping
Packaging:Secure wooden crates for international transport
Product Description

Product Introduction

The Nickel alloy steel clad plate is a high-performance composite material designed to combine the strength of steel with the corrosion resistance of nickel. This product is produced through advanced explosion bonding technology, ensuring a permanent bond between the layers, resulting in enhanced properties such as durability, resistance to high temperatures, and superior wear resistance. Widely used in industries like oil and gas, chemical processing, power generation, and more, the plate is ideal for environments where strength and resistance to corrosion are crucial.

Product Specifications

Specification Details
Cladding Material Range Nickel, Nickel-based alloys
Base Metal Range Carbon steel, Stainless steel
Cladding Size Customizable
Cladding Technology Explosion bonding, Roll bonding
Product Standards ASME, ASTM, GB/GBT, JIS
Thickness Cladding: 2mm-10mm, Base: 6mm-50mm
Length Up to 12 meters
Width Up to 3 meters
Surface Treatment Polished, Brushed, or as required
Application Industry Chemical, Oil & Gas, Power, etc.
Packaging Method Wooden crates, steel frames
Transportation Sea, Air, or Land transport
Delivery Cycle 3-6 months (negotiable)
 
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Manufacturing Techniques

The nickel alloy steel clad plate is manufactured by integrating nickel alloy’s exceptional properties with the mechanical strength of steel. This combination is achieved through specialized processes that ensure durable bonding and excellent performance in demanding environments. The primary methods include:


Explosive Bonding
A dynamic method that utilizes high-velocity impact to create a robust metallurgical bond between nickel alloy and steel.

Preparation: Both materials are meticulously cleaned and arranged in a specific configuration.

Explosive Charge Placement: Explosives are positioned to create controlled energy release upon detonation.

High-Energy Collision: The explosion generates a rapid collision, resulting in a durable and uniform bond.

This technique is commonly applied in fabricating components for pressure vessels and heat exchangers, where resistance to extreme conditions is critical.


Cold Rolling Process
A mechanical process that employs rolling to join the nickel alloy and steel under intense pressure.

Material Cleaning: Surfaces are prepared to enhance adhesion and eliminate contaminants.

Compression Rolling: The materials pass through high-pressure rollers, forming a cohesive bond.

Iterative Processing: Multiple passes may be performed to ensure a flawless connection.

Cold rolling is widely used in producing clad plates for industrial applications like chemical processing and structural construction.


Vacuum Diffusion Welding
This method uses heat and pressure in a vacuum chamber to enable atomic bonding between the materials.

Encapsulation: The materials are placed in a sealed chamber to prevent contamination.

Heat Application: High temperatures promote atomic diffusion at the interface.

Pressure Application: Steady pressure ensures a consistent and stable bond.

Ideal for high-performance applications, this process delivers exceptional uniformity and integrity in clad plates.


Features and Advantages

Superior Corrosion Resistance: Nickel alloy offers excellent protection against oxidation and chemical corrosion.

High Strength and Durability: The steel core provides mechanical resilience, enhancing the overall structural stability.

Thermal Stability: Exceptional performance in environments with extreme temperature fluctuations.

Customizable Specifications: Available in various thicknesses, sizes, and configurations to meet diverse industrial requirements.

Longevity: The corrosion resistance and strength significantly extend the service life of the product.

Cost-Effective: Combining nickel alloy and steel reduces material costs without compromising quality.

Environmental Resilience: Suitable for use in harsh environments, including offshore and high-pressure conditions.

Explosive Composite Panel Production Site

Explosive composite panel production site
 
Explosive composite panel production site
 
Explosive composite panel production site
 
Explosive composite panel production site
 

Explosion Welding Process

Production Processimg-15-15 Production Process

 

Our Factory

factory
Company gate
factory
Factory
Raw materials workshop
Raw materials workshop
Processing workshop
Molding workshop
Melting workshop
Melting workshop
Rolling workshop
Cold rolling workshop
Annealing workshop
Annealing workshop
Flat workshop
Levelling workshop
Cutting workshop
Water cutting workshop
Surface treatment workshop
Surface treatment workshop

Production Site

Titanium sponge
Titanium sponge
Pressing
Pressing
Titanium ingots are taken out of furnace
Titanium ingots are taken out of furnace
Hot RollingHot Rolling
Cold Rolling
Cold Rolling
annealing
Annealing
Leveling
Leveling
Waterjet cutting
Waterjet cutting
Surface treatment
Surface treatment
Surface treatment
Surface treatment
Surface treatment
Surface treatment
Surface treatment
Surface treatment

Main Products

Titanium steel composite plate
Titanium steel composite plate
Stainless steel and steel composite plate
Stainless steel and steel composite plate
Nickel steel composite plate
Nickel steel composite plate
Titanium copper composite plate
Titanium copper composite plate
Titanium plate​​
Titanium plate
Nickel plate
Nickel plate

 

Main Application Industries

Chemical Industry
Chemical Industry
Marine Engineering
Marine Engineering
Oil and Gas Industry
Oil and Gas Industry
Aerospace Industry
Aerospace Industry

OEM Service

At Baoji JL Clad Metals Materials Co., Ltd, we offer customizable OEM services tailored to meet your specific needs. Whether you require unique sizes, shapes, or additional processing, our experienced team can work with you to ensure that your product requirements are met. We provide consultation on design, material selection, and processing to guarantee the highest quality product.

FAQ

Q1: What is the typical lead time for the alloy steel clad plates?
A1: The delivery cycle typically ranges from 3 to 6 months, depending on the size of the order and customization requirements.

Q2: Can these plates be used in high-temperature environments?
A2: Yes, Nickel alloy steel clad plates are designed to perform exceptionally well in high-temperature applications.

Q3: Are custom sizes and thicknesses available?
A3: Yes, we offer a wide range of customizable options for thickness, length, and width to suit various industrial applications.

Q4: What industries are best suited for these plates?
A4: Industries such as oil and gas, chemical processing, marine engineering, and power generation commonly use these plates due to their strength and corrosion resistance.

Contact Us

For more information or to place an order, please contact us:

  • Phone: +86-917-3372918
  • WhatsApp: +8613530170059
  • Email: sales@cladmet.com
  • Address: FENGHUANG 4 ROAD, HIGH-TECH DISTRICT, BAOJI CITY, SHAANXI, CHINA 721013

Our team is ready to assist with your project needs and provide expert advice on selecting the right the alloy steel clad plate for your application.

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